Does automatic tailoring really have that god?
Catetory：COMPANY NEWS Date:2016-04-22 04:33:04 Clicks：2518
[back] Mold garment production, and CNC cutting machine because of its own advantages become the necessary choice of clothing manufacturing.
1. Improve product quality
When the multi-layer material is cut by hand, the force and Angle of the cutting are not easy to control, which may result in the cutting edge deviation when the material is displaced, resulting in the size error of the upper and lower layers. Because of the limitation of the workers in the habit and experience, it is difficult to achieve the uniformity of the cutting pieces by hand.
CNC cutting machine vacuum adsorption device is utilized to avoid the displacement of material, with the aid of computer intelligent control technology, can accurately calculate the size of work piece and the entire monitoring cutting operation, effectively reduce the error, improve the machining accuracy, cutting quality is obvious higher than manual. Suit in, for example, tend to be more smooth, manual cutting, the lower dimensional deviation on caused by the slip, when once the repair, an increase in the workload at the same time reduces the production efficiency, while the use of CNC cutting machine can avoid this problem.
2. Lower labor costs
The numerical control cutting function replaces manual completion of production tasks and alleviates the problem of enterprise recruitment. In general, a CNC cutting machine operated by two workers can cut the output of 10 cutting craft when cutting the material of about 75 mm thickness. The CNC cutting machine also helps the enterprise to arrange the working procedure. Enterprises can use total circumference of CNC cutting machine for cutting material, according to certain way calculation and rational allocation of the procedure, the number of equipment and personnel, avoid unnecessary equipment purchase and artificial spending.
In 200 the size of the clothing factory, for example (see figure table), their purchase 1 CNC cutting machine with two spread machine cost is about 80-80 yuan, but can save labor costs 60 ~ 800000 yuan a year, this means that simply by CNC cutting machine for artificial cost saving, the enterprise will pay back within 1 ~ 2 years cutting machine purchase cost, economic benefit is obvious.
說明：
（1）人員配備：一般服裝廠裁剪工占總?cè)藬?shù)的5％左右；縫制工占總?cè)藬?shù)的70％左右。
?。?）工資水平：熟練裁剪工年工資約3～4萬元（平均3.5萬元計(jì)算），縫制工年工資水平約2～3萬元（平均2.5萬元計(jì)算）。
?。?）以8小時(shí)工作制計(jì)算。
3、提高生產(chǎn)效率
從裁剪數(shù)量看，數(shù)控裁剪機(jī)在真空吸附條件下，可以一次性裁剪厚達(dá)10多厘米的物料；從裁剪速度上看，數(shù)控裁剪機(jī)通過計(jì)算機(jī)優(yōu)化裁剪路徑，減少動作間隙的等待時(shí)間，其裁剪速度通常可達(dá)每分鐘10米，遠(yuǎn)高于人工平均每分鐘2～3米的裁剪速度，一些領(lǐng)先技術(shù)的裁剪機(jī)，比如上海和鷹科技研發(fā)的用于大批量裁剪的數(shù)控裁剪機(jī)，甚至可以達(dá)到每分鐘60米。而且因?yàn)閿?shù)控裁剪機(jī)裁剪精度高，在減少裁片尺寸誤差、提高裁片品質(zhì)的同時(shí)，減少了返工，可縮短作業(yè)時(shí)間，提高生產(chǎn)效率。數(shù)控裁剪機(jī)提高裁片精度后能促使后道縫制環(huán)節(jié)的效率提高約8%～10%。此外，數(shù)控裁剪機(jī)在處理帶弧度的裁片、取孔的裁片等特殊裁剪工藝時(shí)，比手工裁剪更顯效率。
裁剪效率的提高將直接提升企業(yè)整體生產(chǎn)效率。通常情況下，使用數(shù)控裁剪機(jī)能使女裝、西服企業(yè)提高生產(chǎn)效率20%左右，能使針織類服裝企業(yè)提高效率10%以上。
4、節(jié)省面料
數(shù)控裁剪機(jī)，面料根據(jù)科學(xué)準(zhǔn)確的單耗量進(jìn)行分配，不僅可以控制由于人為因素的浪費(fèi)，同時(shí)對面料的管理也簡單明了；準(zhǔn)確的生產(chǎn)數(shù)據(jù)，安排生產(chǎn)、訂單也具有準(zhǔn)確性；使用CAD自動排料，比人工排料省面料且提高效率。
5、提高安全性
使用手工裁剪，工人勞動強(qiáng)度大，需注意力高度集中，安全事故頻發(fā)；數(shù)控裁剪機(jī)按排料圖裁剪，工人在一旁操控機(jī)器，安全系數(shù)高。
6、提高管理水平
裁剪精度得到有效的控制，減少合作部門之間的責(zé)任推諉與矛盾，提高中層理人員工作績效；避免人為因素對生產(chǎn)進(jìn)度的影響，應(yīng)對員工隨時(shí)辭職、離開、請假，而使用設(shè)備裁剪就可保證生產(chǎn)量；裁剪質(zhì)量穩(wěn)定，降低質(zhì)量管理內(nèi)耗；由于統(tǒng)一、標(biāo)準(zhǔn)化的生產(chǎn)提升產(chǎn)品的生產(chǎn)質(zhì)量，得到發(fā)單客戶肯定，從而保證訂單量的來源。
7、美化環(huán)境，提升企業(yè)形象，便于接單
傳統(tǒng)裁剪模式，布屑紛飛污染環(huán)境，容易給裁片造成飛屑污染，造成不良品；數(shù)控裁剪機(jī)的使用，裁剪產(chǎn)生的布屑通過專用管道排出室外，使裁剪環(huán)境干凈、整潔；使用自動裁剪系統(tǒng)，使服裝企業(yè)裁剪流水線有整體感，改善傳統(tǒng)環(huán)境操作人員多、亂糟糟的場面，整個(gè)流水線生產(chǎn)過程流暢，一切井然有序，提升企業(yè)形象，有利于增大訂單量。
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